Standard Key Slot Dimensions

3/29/2022

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Standard Key Slot Dimensions Tool
Standard Punch Slot Sizes

Cutting a parallel key is straightforward–just use an endmill and treat it as cutting any other slot. Alternatively, you could use a Keyseat Cutter such as a Woodruff Cutter. Key stock is available pre-cut in standard inch and metric sizes, and the ends may either be squared or rounded. Parallel Inch Key Sizes. ISO 286-2:2010 - Geometrical product specifications (GPS) - ISO code system for tolerances on linear sizes (Part 1: Basis of tolerances, deviations and fits & Part 2: Tables of standard tolerance classes and limit deviations for holes and shafts) ISO 3912:1977 - Woodruff keys and keyways; ISO 3117:1977 - Tangential keys and keyways. The slot dimensions (used on handguards, etc.) are available on the web. The slots provide metric 20 mm (0.79 in) length intervals, and accessories can be mounted either within a slot or bridging between slots, making it possible to adjust the position of accessories in smaller intervals than the length of the slot.

M-LOK
Type	Attachment System
Place of origin	United States
Production history
Designer	Magpul Industries
Designed	2007–2014
Produced	2014–present

In precision engineering, dimensions which only show the nominal size are controlled by a general tolerance. This will normally apply to non-functional dimensions or where accuracy is not critical. The general tolerance may be shown as a statement on a company’s standard drawing sheet such as “All dimensions to.

Magpul MOE handguard on a user-assembled AR-15 semi-automatic rifle

A STNGR USA 15 in (381 mm) HWK M-LOK handguard on an AR-15

M-LOK, standing for Modular Lock, is a free licensed^[1]firearmrail interface system developed and patented by Magpul Industries.

M-LOK allows for direct accessory attachment onto the 'negative space' (hollow slot) mounting points, and is a competing standard to VLTOR's open sourcedKeyMod system for replacing the ubiquitous Picatinny rail in some applications.^[2] Compared to the Picatinny rail system, both M-LOK and KeyMod enable the user to have a slimmer, lighter, smoother and more fenestratedhandguard/fore-end with accessories mounted only where needed, whereas a Picatinny handguards typically will have rail slots for its whole length resulting in a heavier and bulkier handguard with sharp edges and poorer barrel ventilation.

The M-LOK system can be seen as an evolution of the Magpul Original Equipment (MOE) system, but the two are not fully compatible. Though newer M-LOK accessories can be used on older MOE slot handguards if an adaptor plate is used, there is no adaptor available for using older MOE accessories on the newer M-LOK handguards.

History[edit]

A prototype of the MOE slot was revealed by Magpul in late 2007 together with their Masada Concept Rifle (which would later be known as the Adaptive Combat Rifle). The MOE slot system was released by Magpul in 2009 as a feature on their MOE handguards, and at the same time compatible accessories such as Picatinny rail sections, direct MOE mounted light mounts, grips, bipod studs, etc. were released.

The MOE slot standard was never officially released, and a drawback to the system was that the rear side of the panel had to be accessed in order to mount accessories, limiting its application. The MOE slot system uses a weld nut which has to be placed manually on the inside of the handguard before mounting, making the slot system unsuited for applications such as free-floating handguards. Also, depending on the accessory item, the spacing increments between the MOE slots were not small or uniform enough to adjust the desired placement of accessories.

Acknowledging shortcomings of the MOE systems, Magpul drafted M-LOK as a new and improved mounting standard which was released in 2014 replacing the existing MOE slot. The M-LOK rail specification included metric dimensions instead of imperial, and utilizes a T-slot nut capable of only 90-degree rotation, reinforced by thread-locking fluid, making it suited for applications on free-floating handguards. It was designed to work with both metal and polymer parts.

M110A1 SDMR featuring a Geissele M-LOK rail handguard

In 2016, Colt Canada developed and released the Modular Rail Rifle (MRR) that uses a monolithic upper receiver with the M-LOK attachment system.^[3] In 2017, several companies produce M-LOK handguards as well as accessories like Picatinny rail strips, vertical foregrips, bipods, sling adaptors, and flashlight mounts.^[4]

In 2017, a summary report of testing conducted by NSWC-Crane for USSOCOM indicated that, while comparable in endurance and rough handling testing, M-Lok greatly outperformed Keymod in repeatability, drop testing and failure load testing.^[5]

Licensing[edit]

While M-LOK is free licensed, it is not open source, and thus manufacturers must acquire a license from Magpul before making products using the M-LOK standard. Magpul claims this gives them more control in assuring that all M-LOK products are made to specifications ensuring compatibility. Program participation is open to any interested manufacturer.

Technical specifications[edit]

Rail specifications[edit]

The slot dimensions (used on handguards, etc.) are available on the web.^[6] The slots provide metric 20 mm (0.79 in) length intervals, and accessories can be mounted either within a slot or bridging between slots, making it possible to adjust the position of accessories in smaller intervals than the length of the slot. The slots on an M-Lok handguard are approximately 32 mm (1.260 in) long and 7 mm (0.276 in) wide and space 8 mm (0.315 in) from each other. The radius of the corners is approximately 2.38 mm (0.094 in).^[7]^[8]^[9]

Attachment specifications[edit]

The quarter-turn T-slot nuts have different torque specifications depending on the handguard material:

4.0 N⋅m (35 lb⋅in) for attaching metal accessories to metal handguards.
1.7 N⋅m (15 lb⋅in) for attaching polymer or metal accessories to polymer handguards.
1.7 N⋅m (15 lb⋅in) for attaching polymer accessories to metal handguards.

Attachment screws made by many U.S. manufacturers are often either #8-32 TPI or 10-24 TPI UNC threads, which respectively have major thread diameters of 0.1640 inches and 0.1900 inches (4.166-0.794 mm and 4.826-1.058 mm expressed in metric designation). Many M-LOK screws on the international market instead use either M4 or M5 metric threads to reduce cost.

The tool required for mounting, in addition to the thread size, also depends the screw head type. Hex keys are used extensively in the firearms industry, but metric and imperial hex keys as a general rule are not compatible. It is possible damage the tool and screw by selecting a tool that is too small for the fastener, which can be done by using an Imperial/customary tool on a metric fastener, or the converse. An exception to this is 4 mm hex keys, which are almost the exact same size as ⁵⁄₃₂ in (3.97 mm). In many industries, this makes 4.0 mm (⁵⁄₃₂ in) hex keys preferred for consumer products because end users can successfully use an imperial key on a metric fastener, and vice versa.

Hex key spanner (wrench) size
Thread type	Socket head cap screw	• Button head cap screw • Flat head counter- sunk cap screw
M4	3 mm	2.5 mm
M5	4 mm	3 mm
#8-32 TPI	9/64' (3.57 mm)	3/32' (2.38 mm)
#10-24 TPI	5/32' (3.97 mm)	1/8' (3.18 mm)

While screw and slot dimensions are available on the web, the T-slot nut dimensions are currently under review by the US State Department to determine whether it should be regulated by ITAR, and until it is clarified drawings are only available to US citizens.

M-LOK handguard and attachment parts
M-LOK approximate slot dimensions. (Primary measurements in millimeters, inches in parenthesis).